Pangea BiotectureBuildings · ICFInsulated concrete formsSheet C-400

Stack it. Pour it. Insulated for good.

Insulated concrete forms are hollow foam blocks that lock together like building bricks. Stacked, reinforced and filled with concrete, they become a solid wall wrapped in continuous insulation on both faces, with the form left in place.

Section C-400: building with insulated concrete forms An animated isometric drawing of a building corner going up in insulated concrete forms. Hollow foam blocks with interlocking teeth drop into place one at a time, course by course, in a running bond like toy building bricks, with plastic webs tying the two foam faces together. Once the walls are stacked, steel rebar is set in the hollow core and concrete is poured, filling the core from the bottom up. Callouts then show the finished wall: foam insulation on the outside, a solid reinforced concrete core for structure, and foam on the inside, for a wall from about R-20 with standard blocks to R-50 or more with thick-foam blocks. A single exploded block is drawn at lower left. 01 · STACK THE BLOCKS COURSE 1 OF 6 WALL R-VALUE R-20 → R-50+ standard block → thick-foam block SECTION C-400 · ISOMETRIC · NOT TO SCALE
Section C-400. Insulated concrete forms stack like building bricks: hollow foam blocks with interlocking teeth, tied by plastic webs. Rebar goes in the core, concrete is poured, and the foam stays in place: continuous insulation on both faces around a solid, reinforced concrete core.
StructureReinforced concrete core
InsulationEPS foam, both faces
Wall R-valueR-20 to R-50+
AirMonolithic, very tight
FinishPlaster, siding, drywall
01How it goes up

From footing to finish.

  1. 01Footing + dowels

    A reinforced footing or slab with rebar dowels standing up to tie into the wall.

  2. 02Stack the blocks

    Blocks interlock top and bottom and go up in a running bond, with bucks framing the window and door openings.

  3. 03Brace + reinforce

    Horizontal rebar sits in the plastic webs course by course; vertical bars drop into the core. The wall is braced plumb.

  4. 04Pour

    Concrete is pumped into the core in lifts until the wall is full, making one continuous, monolithic wall.

  5. 05Finish

    The foam stays. The webs give screw strips for exterior plaster or siding and interior plaster or drywall.

02Performance

What the wall does.

InsulationContinuous EPS foam on both faces with no studs to bridge it: about R-20 with standard blocks and R-50 or more with thick-foam blocks.
AirtightnessA monolithic concrete core leaves few paths for air leaks, so heating and cooling loads drop.
StrengthReinforced concrete stands up to high wind, impact and, when engineered for it, seismic loads.
FireConcrete doesn’t burn; with the foam covered by plaster or drywall, the wall resists fire far better than a framed wall.
Sound + durabilityQuiet inside, and nothing to rot.
03Our approach

ICF, done regeneratively.

ICF puts foam on both faces, so the concrete is sealed off from the room: a great envelope, but not much usable thermal mass. In a passive solar building we pair it with mass inside the insulation, like earthen or concrete floors, adobe and plaster walls, or interior tire walls, so winter sun has somewhere to go.

Foam and cement carry real embodied carbon, so we use ICF where it earns its place: foundations and stem walls, walls below grade, multi-story work, and high-wind or wildfire sites. And every ICF building gets the same off-grid systems as the rest of our work.

Off-grid systems   Passive house

04Compare

Four ways to build a wall.

We choose the structure building by building, for the site, budget and schedule.

INEARTH
W-1 · Tire

Rammed-earth tires

Upcycled tires packed with earth, bermed on the north. Enormous mass, plastered in earth.

Tire walls
INOUT
W-2 · ICF

Insulated concrete forms

Foam forms filled with reinforced concrete: a continuous insulated shell around a mass core.

Custom designs
INOUT
W-3 · 3D print

3D-printed walls

Two printed faces tied by a printed web, the cavity insulated. Printed on site from the drawings.

3D printing
INOUT
W-4 · Earth

Adobe & earth block

Northern New Mexico's oldest way to build, laid in earthen mortar and finished in lime or mud.

Construction
05Questions

ICF, answered.

Is ICF good for passive solar?

For the envelope, yes: it’s continuous insulation and very airtight. For heat storage it needs help, because the inner foam isolates the concrete from the room. Add mass inside, such as earthen or concrete floors or plastered masonry walls, where the winter sun can reach it.

Can an ICF building be off-grid?

Yes. Power, catch water, greywater and blackwater treatment, and passive heating and cooling work the same in an ICF building as in any other we build.

How does it compare to rammed-earth tire walls?

Tire walls give a lot of exposed thermal mass from recycled material and are ideal for earth-bermed Biotecture. ICF is faster to engineer and permit for conventional plans, multi-story work and high-wind or fire-prone sites. Many of our buildings use both.

Does it cost more?

ICF walls usually cost more to build than a wood-framed wall, and less to heat, cool and maintain over the life of the building. We price every option in design so you can choose.

07 · Contact

Start with the site.

Tell us where it is and what you want the building to do. We design and build across the country and around the world.

Call575-218-5583Emailinfo@pangeabuild.comMailPO Box 495, Taos, NM 87571